SLSSelective Laser Sintering
Complex, durable parts without support structures
SLS uses a high-power laser to fuse polymer powder particles, producing strong, functional parts with excellent mechanical properties and design freedom.
- Materials
- Nylon (PA12, PA11), TPU, glass- and carbon-filled, other engineering polymers
- Strength
- High (isotropic, functional)
- Detail & finish
- Good (matte, slightly grainy)
- Surface roughness (Ra)
- 50 – 100 µm
- Support structures
- Not required
- Build speed
- Moderate
- Cost per part
- Moderate to high
- Best for
- Complex geometry, functional assemblies, automotive and industrial parts
No support structures
Freedom to design complex geometry
High design freedom
Internal channels, lattice structures
Strong & durable
Isotropic mechanical properties
Production-ready
Consistent, repeatable results
How it works
Inside the machine
Hover over a numbered point or a list item to see where each part sits.
Capabilities
What SLS is good at
Strong nylon parts with total design freedom and no supports.
Material options
06- PA12 (Nylon 12) · Most common
- PA11 (Nylon 11) · High impact resistance
- TPU · Flexible parts
- Glass-filled / carbon-filled nylon
- Flame-retardant grades
- High-temperature polymers
Key advantages
07- No support structures required
- Complex geometries
- Good mechanical properties
- Functional prototypes and end-use parts
- Evenly distributed, consistent strength
- Good chemical and thermal resistance
- Efficient powder reuse
Applications
07- Functional assemblies
- Automotive ducts and housings
- Brackets and enclosures
- Jigs and fixtures
- Lattice and lightweight parts
- Medical and industrial components
- End-use production parts
Process flow
From CAD file to finished part
- 01
3D CAD model
Design or optimize
- 02
Slicing
Convert to layers
- 03
Powder spreading
Thin layer recoated
- 04
Laser sintering
Selective fusion
- 05
Cooling & depowdering
Finished part
Sample parts
Typical SLS parts
Air duct
PA12
Lightweight bracket
Glass-filled nylon
Functional housing
PA12
Lattice structure
PA12
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3D printing overviewStart a project
Have a part in mind?
Send us a CAD file, a sketch or a sample part. We'll recommend the right process, material and finish, and get back to you with a quote.
